RSA RASACUT SC 3000 – Automatic tube cutting, deburring, measuring, cleaning & drying line

RSA RASACUT SC 3000 – Complete automatic tube cutting, deburring, measuring, cleaning & drying line

This is a complete RSA high-performance tube processing line for continuous production, from stock bars to finished fixed-length tube sections up to 3,000 mm.

The system integrates the full workflow:

Bundle Loader → Cutting → Deburring → Measuring → Cleaning (washing) → Drying, with automatic transfer between stations.

KEY FEATURES

· Fixed length cutting up to 3,000 mm

· Complete RSA line: Bundle Loader + Cutting + Deburring + Measuring + Cleaning (washing) + Drying

· Automatic tube singulation from bundle magazine

· Servo-controlled saw forward feed with programmable cutting parameters

· Automatic interlinking between stations (no manual adjustment required)

· Deburring with 360° rotation, inside + outside edges

· 100% length measuring with automatic rejection

· Integrated washing and drying system for finished tube preparation

· Siemens control: S7-300 + OP17

· Supplied with a large set of wrap-around jaws

TECHNICAL DESCRIPTION

1. Bundle loader magazine

The tube bundle is loaded by crane or forklift into the magazine. The system automatically singulates the tubes and feeds them into the roller infeed, allowing continuous production from stock bars up to 8,000 mm.

2. Cutting | RSA RASACUT SC 3000

Automatic sawing unit with servo-controlled saw feed and electronically controlled length stop. Tubes are clamped and cut to the programmed fixed length, with programmable cutting parameters for repeatable cutting results.

3. Deburring | RSA RASAPLAN XY 3000

Automatic end deburring system using high-performance brushes on both sides. Each tube rotates 360° during brushing, enabling simultaneous inside and outside deburring of both end faces. Automatic adjustment is performed from the central control.

4. Measuring | RSA RASACHECK 3000 A

Integrated length measuring station providing 100% control of finished parts. Workpieces outside the programmed tolerance limits are automatically rejected, ensuring only compliant parts proceed to the next stages.

5. Cleaning | RSA RASACLEAN ET 3000

Washing system designed for thorough removal of swarf and dirt particles. Workpieces pass through a sealed washing zone where the cleaning medium is applied under pressure and contaminants are collected in a swarf filter.

6. Drying | TURBODRY

Hot-air drying station with adjustable air volume and temperature. Removes droplets and condensation after washing, delivering dry tube sections for downstream handling.

7. Tooling | Large set of wrap-arount jaws

Supplied with a large set of wrap-around jaws covering multiple tube diameters, enabling quick changeovers without additional tooling.

WORKING RANGE

· Round tube diameter: 10 to 90 (101) mm

· Wall thickness: 0.6 to 6 mm

· Stock length (incoming bars): 8,000 mm

· Fixed cut length (finished parts): 150 to 3,000 mm (Up to 2,000 mm for Ø 10–14 mm)

· Bar weight: Max.10 kg/m

· Length/diameter ratio: 2:1

· Length tolerance: Ø10–49 mm ±0.2 mm | Ø50–74 mm ±0.25 mm | Ø75–90 mm ±0.3 mm

Can be inspected in production (seen running).

Contact us for a quote, full details and inspection arrangements.